Inputs

The diameter of the wheels on the drivetrain that is driven by the gearbox.



The desired top speed of the drivetrain in high gear.



The desired top speed of the drivetrain in low gear.



The free speed of the motors driving the gearbox. Get this number from the motor datasheet.

This tool does not support gearboxes with multiple types of motors driving it.



The efficiency with which mechanical power is transmitted from the drive motors, through the gear train, and into the ground to accelerate the drivetrain. This value equates to the percentage of free load speed that the drivetrain will be able to achieve.

For FRC drivetrains, this value is usually somewhere between 80% and 90%.



The gear configuration of the gearbox:
1.5-Stage - The drive motors are meshed directly with the high gear cluster gear. The high gear cluster gear is also meshed with the high gear shifter gear. This means that the first stage of the gearbox is essentially skipped in high gear. In low gear, the high gear shifter gear is free-wheeling and the high gear cluster gear drives the cluster shaft. The low gear cluster gear is turned by the cluster shaft and drives the low gear shifter gear.
2-Stage - The drive motors drive a cluster gear which drives the cluster shaft. The high gear and low gear cluster gears are turned by the cluster shaft and drive the high gear and low gear shifter gears, respectively. There are two stages of reduction in both high gear and low gear.
3-Stage - The gearbox is configured like a 2-stage gearbox, except an additional (3rd stage) gear reduction is located after the shifting stage of the gearbox. This gear reduction can either be accomplished by additional shafts and gears in the gearbox or by creating a belt/chain reduction between the gearbox and the wheels.


:

The gear ratio for the 3rd reduction stage (if applicable). The input on the left is for the number of teeth on the input gear/belt pulley and the input on the right is for the number of teeth on the driven gear/belt pulley.


Available Gears
A list of gears available to the solver. "Check" the gears you wish to be included in the potential solution (you may only want to "check" gears you have in stock, for example). Each column represents the gears that can be used in a specific location in the gearbox. The columns are as follows:
Motor Pinion - The gear(s) mounted directly to the motor shaft. They will either mesh with the driven cluster gear (for 2-3 stages) of the high gear cluster gear (for 1.5 stages).
Driven Cluster - The gear on the cluster shaft (for 2 and 3-stage gearboxes) that is driven by the motor pinions.
Driving Cluster - The gears on the cluster shaft meshed with, and used to drive, the shifter gears on the shifter shaft.
Shifter Gears - The gears on the shifter shaft that have the locking mechanism that allows them to be engaged or disengaged as the gearbox shifts between high and low gear. These gears are meshed with, and driven by, the "driving cluster gears".

Teeth Motor Pinion Driven Cluster Driving Cluster Shifter Gears

1st Choice Configuration
This is the configuration of gears that most closely matches your desired high and low gear top speeds.

The actual high gear top speed of your drivetrain with this configuration of gears.



The actual low gear top speed of your drivetrain with this configuration of gears.



The number of teeth on the motor pinion(s).



The number of teeth on the cluster gear that is meshed with the motor pinion(s).



The number of teeth on the cluster gear that is meshed with the high gear shifter gear.



The number of teeth on the cluster gear that is meshed with the low gear shifter gear.



The number of teeth on the high gear shifter gear.



The number of teeth on the low gear shifter gear.

2nd Choice Configuration
This is the second-best configuration of gears for your desired high and low gear top speeds.

The actual high gear top speed of your drivetrain with this configuration of gears.



The actual low gear top speed of your drivetrain with this configuration of gears.



The number of teeth on the motor pinion(s).



The number of teeth on the cluster gear that is meshed with the motor pinion(s).



The number of teeth on the cluster gear that is meshed with the high gear shifter gear.



The number of teeth on the cluster gear that is meshed with the low gear shifter gear.



The number of teeth on the high gear shifter gear.



The number of teeth on the low gear shifter gear.

3rd Choice Configuration
This is the third-best configuration of gears for your desired high and low gear top speeds.

The actual high gear top speed of your drivetrain with this configuration of gears.



The actual low gear top speed of your drivetrain with this configuration of gears.



The number of teeth on the motor pinion(s).



The number of teeth on the cluster gear that is meshed with the motor pinion(s).



The number of teeth on the cluster gear that is meshed with the high gear shifter gear.



The number of teeth on the cluster gear that is meshed with the low gear shifter gear.



The number of teeth on the high gear shifter gear.



The number of teeth on the low gear shifter gear.